1.High speed, double output than common PVC wall panel production line, greatly decrease the labour cost and electricity cost and manage cost.
2.Extruder adopts PVC ceiling dedicated screw, make sure best plasticizing effect
3.Extruder speed and haul off speed controlled by ABB frequency converter, saving power and easy adjusting speed
4.Extruder temperature adopt PID control, temperature fluctuation self adjusting, it realize the high automatic level
5.The caco3 filler can up to 300phr, formula cost is greatly reduced.
6.Equipped with infrared tracking device which can eliminate the problem of fluctuation of extrusion flow rate, further can make sure get best product
7.Lower power consumption,it can save 25-30% electrical power consumption comparing with most kind PVC ceiling production line.
8.With online hot stamping, easy operation, saving labour.
Model | SJSZ48/113 | SJSZ55/110 | SJSZ65/132 | SJSZ55/110 Double out |
Product width | 150mm-250mm | 250mm-350mm | 400mm-600mm | >200mm |
Extruder | SJSZ48/113 | SJSZ55/110 | SJSZ65/132 | SJSZ55/110 |
Capacity per 24h | >800m2 | >1200m2 | >1600m2 | >1600m2 |
(1) Adopt Siemens motor (effective control the starting current, lower staring power, reduce voltage fluctuation)
(2) Adopt JC gear box (high efficiency, high bearing capacity, transfer smoothly, compact structure)
(3) Adopt twin screw extruder (which use 38CrMoAL material -- high-wearing, high strength, high temperature resistance, corrosion resistance)
(4) Adopt PID control (temperature fluctuation self adjusting and realize the high automatic level)
Adopt vacuum system to help the PVC products fast finalization and guarantee it is not out of shape.
The material of hauling is not too hard which can well protect the transfer of product. It could help the effective traction.
The blade is hard and sharp which has high efficiency and long service time. It also adopt sensing system and easy to cooperate.
The cost of a PVC manufacturing plant varies depending on scale and automation level, typically ranging from $100,000 to $1 million. It includes extrusion lines, mixers, chillers, and mold equipment.
PVC sheet prices depend on thickness, size, and quality. Standard rigid PVC sheets range from $1.5 to $3 per kilogram, while high-quality or customized sheets may cost more due to additives or color options.
A polymer production plant can cost from $200,000 to several million dollars based on capacity and product type. Costs include extruders, mixing systems, reactors, and quality control equipment.
To manufacture PVC sheets, mix PVC resin with stabilizers and additives, heat and extrude the compound through a flat die, cool it on rollers, then cut to desired size. Quality control ensures thickness accuracy and surface smoothness.
Yes, PVC is easy to cut, drill, and shape using standard machining tools. It offers smooth cutting performance, low friction, and minimal wear, making it ideal for fabrication and industrial applications.
The main raw materials of PVC panels include PVC resin, calcium carbonate, stabilizers, and plasticizers. Wood powder or color pigments may be added for decorative effects or enhanced mechanical properties.
The six main manufacturing processes are casting, molding, machining, joining, forming, and additive manufacturing (3D printing). Each process suits different materials, designs, and production volumes.
The future of manufacturing focuses on automation, sustainability, and digitalization. Smart factories, AI-based quality control, and eco-friendly materials like WPC will dominate the next industrial revolution.
The seven flows of manufacturing include flow of materials, information, people, equipment, engineering, energy, and capital. Optimizing these flows enhances efficiency and reduces production waste.
The 6 M’s of manufacturing are Man, Machine, Material, Method, Measurement, and Mother Nature (Environment). These factors collectively influence quality, productivity, and manufacturing success.