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PS Photo Frame Making Machine Extrusion Line

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PS Photo Frame Extrusion Line

The PS Photo Frame Extrusion Line is designed for continuous production of lightweight PS photo and picture frame profiles. It integrates PS extrusion, co-extrusion, die forming, cooling, thermal transfer printing, haul-off and cutting, and can use recycled PS with low-foam technology to help reduce material consumption. With multiple extruder configurations available, the line can be customized for different PS frame profile designs, sizes and production capacities.

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国家:
China
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PS Photo Frame Extrusion Line

Product Overview

The PS Photo Frame Extrusion Line is designed for continuous production of polystyrene photo frame and picture frame profiles. It uses recycled PS and selected additives to produce lightweight decorative profiles that can replace traditional wooden frames in various applications.

The production line combines a main single-screw extruder, co-extruder, die head, cooling system, thermal transfer printing, haul-off, cutting and storage equipment. ANDA also applies SJBZ low-foam technology to help reduce material consumption and production costs.

Key Features

Designed specifically for PS photo frame and picture frame profiles
Uses recycled PS as a major raw material
Supports low-foam PS profile extrusion technology
Main extruder and co-extruder provide multi-layer profile production
Suitable for different photo frame profile shapes and sizes
Integrated cooling, printing, hauling and cutting processes
Thermal transfer printing for decorative surface finishes
Multiple extruder configurations from PS65 to PS150
Output range of approximately 30–120 kg/h depending on configuration
Suitable for continuous industrial production

Why Choose the PS Photo Frame Extrusion Line?

The PS Photo Frame Extrusion Line provides an integrated solution for manufacturers producing PS photo frame and picture frame profiles.

With a main extruder, co-extruder, profile die, cooling system, thermal transfer printing, haul-off and cutting equipment, the line covers the major stages required for continuous PS profile production.

The equipment can be configured according to the required profile design, output and surface treatment process.

PS Photo Frame Production Process

The PS photo frame extrusion process generally follows a continuous profile extrusion workflow:

Raw Material Preparation → Feeding → Main Extrusion + Co-Extrusion → Die Forming → Cooling → Thermal Transfer Printing → Haul-Off → Cutting → Storage

1. Raw Material Preparation

Recycled PS is mixed with suitable additives according to the required product formulation. Different formulations can be used to achieve different profile properties and surface effects.

The use of recycled PS can help reduce material costs while supporting the production of decorative photo frame profiles.

2. Main Extrusion

The main single-screw extruder plasticizes and conveys the PS material under controlled temperature conditions.

The extruder configuration can be selected according to the required profile size and production capacity.

3. Co-Extrusion

A secondary single-screw co-extruder can be used together with the main extruder to form the required profile structure.

This configuration allows the production of profiles with different material layers or functional sections.

4. Die Forming

The extruded material enters a specially designed die head to form the cross-sectional shape of the photo frame profile.

Different mould designs can be used for different profile shapes and decorative requirements.

5. Cooling

After leaving the die, the PS profile passes through the cooling section to stabilize its dimensions and shape.

Stable cooling is important for maintaining consistent profile dimensions during continuous extrusion.

6. Thermal Transfer Printing

The profile can be processed through a thermal transfer printing system to create decorative surface effects.

Different printing patterns can be selected according to the target photo frame design.

7. Haul-Off

The haul-off unit continuously pulls the profile through the downstream equipment at a controlled speed.

Stable traction helps maintain consistent extrusion and reduces dimensional variation.

8. Cutting and Storage

The continuous profile is cut into the required lengths and transferred to the storage rack for subsequent packaging or further processing.

Technical Specifications

Parameter	Specification
Max. Printing Width	100 mm
Working Speed	0.1–10 m/min
Max. Processed Thickness	100 mm
Main Motor Power	37 kW
Total Weight	5,000 kg
Machine Dimensions	26 × 1.5 × 2.3 m

Actual working speed and processing performance may vary depending on the material, profile design and operating conditions.

Main Equipment

The PS Photo Frame Extrusion Line can include the following major equipment:

Equipment	Function
Main Single-Screw Extruder	Plasticizes and extrudes the main PS material
Single-Screw Co-Extruder	Provides secondary material or profile layer
Die Head	Forms the required photo frame profile shape
UV Controller	Supports the corresponding production/control process
Water Flume	Cools and stabilizes the extruded profile
Thermal Transfer Printer	Creates decorative surface patterns
Haul-Off Machine	Provides stable profile traction
Cutter	Cuts profiles to the required length
Storage Rack	Collects and stores finished profiles